Foosty Rolls Again.

tvr_v8

New Member
Well I've had quite a busy evening, "Foosty" the Rover as he will now officially be known (since a car that has been through what he has been through and survived so well really does deserve an official name even if he isn't actually all that foosty any more) was delivered back home earlier today so i got properly cracking on getting him back to health after the lower ball joint failure detailed in my previous thread.... http://www.classicroverforum.com/viewtopic.php?f=6&t=9340

Has been one of those hard work challenging evenings but a good few hours of thoroughly enjoyable work to remind me why I do this for a hobby as I've got that rosy feeling of having genuinely made good progress.

Anyway, some pics of the work so far to tell the story....

Arrived back and in the garage -very glad of my positioning jacks to get it up the driveway-, not looking any different than just after the incident - strange knocking noise and not steering quite right... :)
100_0299.jpg

100_0300.jpg

100_0301.jpg


Bit of a look at the damage - thankfully very little to be seen..
100_0302.jpg

100_0304.jpg


Looks like the steering as taken a good bit of a clunk - will be replacing the arm as well as the ball joints.
100_0308.jpg


Think i might just need to get a new tyre, not convinced it is road legal any more.. Will also replace the wheel even though it doesn't look to have sustained major damage.
100_0314.jpg


Ok, starting to get things stripped, thankfully ball joints come apart very easily since the car has only done about 500km on them.
100_0321.jpg


Temporary pillar and very crusty spare hub/bearings/disc on and loosly connected up, just enough to allow the car to roll around the garage for the moment. It's actually the wrong side pillar but not making any difference for its temporary purpose.
100_0322.jpg


Hmmmm, steering very very not right - wheels at a very interesting angle.... Something tells me the main steering rod should not be curving down here...
100_0324.jpg


Heater box out to get access to the steering rod joints. Came out quite easily with only minor serations to my arms reaching into the dash to disconnect the rods. Will be good to give this a bit of a refurb while it's out.
100_0328.jpg


Yeah, very not right and explains why the accelerator jammed to the floor when the joint popped out as it has forced the pedal linkage fully down. Joints on the steering rod took quite a bit of persuasion to release and then getting the rod out required similar challenging maneuvering.
100_0331.jpg


Think i might just need a new one of these too then ehh....... :shock:
100_0332.jpg


And finally, Foosty rolls again with disconnected steering and a temporary false leg... :)
e585fa84.jpg


Will post more of the process putting it back together again and any of the other work i do whilst i've got the heater box etc out. Anyone able to suggest any other jobs it's worth doing while i have it all out of the way?

Cheers,

Al
 
Looking good - very little damage considering.

Has the front door been damaged?

Look forward to seeing it back on the road

Richard
 
tvr_v8 said:
Think i might just need a new one of these too then ehh....... :shock:
100_0332.jpg

:shock:

Good work on repairing it so far, hope it doesn't take too much more effort. I found those steering rods a swine to get apart even when not mangled!
 
Front door seems to be ok, maybe pushed in a little bit at the corner but nothing that won't be able to be pulled back out probably even by hand it is so slight. Little bit around the corner of the base unit where the seam is has been pushed in and the outer edge where the seal between the inner and outer guard is has been pushed right back so will need to be bent back into shape but otherwise all looks fine.

I'm actually quite thankful that the track rod has taken all the force and bent rather than the steering box/idler etc etc which all appear undamaged, at least as far as i can tell from a visual inspection.

I've got a spare track rod and whole steering assembly sitting around but thinking i will go with buying a new one for this as it's not a job i fancy doing twice if my spare turns out not to be the best so my shopping list for the repairs is currently running to the following:

2x Lower ball joints - New
1x Upper ball joint - New
1x Swivel Pillar - Existing spare
1x Wheel - Existing spare
1x Tyre - New
1x Track rod assembly - New
1x Side steer arm - New
1x Bonnet (repainted) - Existing spare
1x Front Guard (repainted) - Existing spare
Maybe 2x new front shocks if i can find adjustables at a reasonable price.

Tempted to get the front windscreen replaced whilst i've got all the panels in front of it removed and get a new seal for around it too.

Also thinking i'll get new replacements for all the little linkage bushes for the accelerator mechanism, cables, etc etc that can be more easily replaced while the heater box is out of the way.

Anyone think of anything else I should aim to do now to save having to pull things out again later?

Cheers

Al
 
Back
Top