ignition trouble

Hi Stina

Seems to me there's a rather too much "poke and hope" going on here. My concern is that everyone is assuming a problem with the module rather than looking at the whole system and working through it methodically.

In particular it bothers me that the car doesn't run right on points either. That could well point to some other problem, rather than a timing issue.

So lets start with an audit of what has been done.

1 we have a correctly wired ignition modukle in the distributor.

2 we have a new 12V coil running on a ballasted supply.

3 what state are the ignition leads and distributor cap in?

4 have we established whether the circuit from the starter motor that swaps the coil between ballasted and non ballasted is working?

5 How confident are we that there is a consistant 12V non ballasted and (8V?) non ballasted supply

My instinct is that the problem is going to lie in 4 or 5. We already have eveidence that the SBBC has been seen to work with a ballasted supply (albeit with a ballasted coil).

So what next?

My first port of call would be to carefully go through the fuse box. Check that it has the correct length fuses in it. It is possible to fit metric fuses which are not quite long enough and not quite fat enough. So they don't make solid contact with the blades in the fuse box. Then the fuse box gets warm and the plastic goes soft and lets the blades grip the fuses even less. The fuses should reach right to the end of the blades at both ends. Also check the security of all the wire terminations onto the box. You're looking for something reasonably obvious!

Next up I'd want to check out the paths from the ignition switch to the coil. There are two options.

1 When starting. A supply comes from ternimal 1 of the ignition switch via a white with red trace cable to the gearbox inhibitor switch (Allows start in neutral or park only) and on to the starter motor relay. The relay, when energised, passes this supply on to the starter motor. The throw in of the starter motor then closes a contact connecting the main supply to the motor from the battery to a white with yellow trace cable to the input side of the coil.

2 Normal running. A supply comes from ternminal 3 of the ignition switch via a white cable to the live side of fuse 74. A further white cable runs from the live side of fuse 74 via a 6 way connector to the ballast resistor (as previously stated a length of wire in the loom). At the other end of the ballast resistor the cable changes to white with a yellow stripe and goes to the live side of the coil.

When the starter motor is operating the ballast resistor therefore has a 12V supply on both ends. When running, only at one end, so the other end drops to 7 to 8 V once there is a load on the coil.

From the coil the supply passes through to the distributor where it passes through either the points or the nodule to earth in the body of the didtributor. So another area to check is that there is proper earth from module / points to the distributor base plate and on through to through to the body of the car.

That's all for the LT (low tesion or in this case 12V) side of things.

What about the HT? It must be worth changing the distributor cap. It woldn't be the first time a car has been sidelined by a dodgy distributor cap. And make sure that the clearance between the rotor arm and the centre pillar (usually sprung) of the cap is correct, ie small enough for the two to make good contact, but not so tight that you destroy the terminal in the cap. You could test this by putting a small piece of chewing gum, or similar, on the rotor arm and then putting the cap on - the chewing gum will retain an impression of where the centre pillar cane down to.

Finally the only thing else we haven't looked at is the coil itself. A good engineers maxim is that things only ever fail when they are either really old or really new. The coil is really new so try another coil in its place - any coil will do for the purposes.

Hope that all helps.

Chris
 
chrisyork said:
Hi Stina

In particular it bothers me that the car doesn't run right on points either. That could well point to some other problem, rather than a timing issue.

Chris

I thought the car ran on points, albeit quite roughly?
 
Hi Dave .
Don,t know who wrote " cheers would appreciate that " Although i would , more info the better . Think i might be getting somewhere now . Put it back to points (with ballast coil )and it ran straight away . Then ignition unit and 12v coil and no go . the 12v coil is the one supplied with the original ignition kit , (still less than 4 weeks old ) . Spoke to simonbbc and he said he would send yet another new module ,although he couldn't understand why two would break down . I also wondered if the coil he originally supplied could be at fault so asked him if i should try it with the points even though it is not ballasted , my thinking , if it didn't run it must point to the coil at fault . He agreed , i tried it and it wouldn't start . I called him back and he agrees it sounds like a duff coil . He's sending me a replacement and we'll take it from their . He is a top guy ,wants to get it sorted .
I understand now you point it out why not to run washer feed in parallel to coil . Am still not sure of how to best feed it though . I can see where the pink/white (ballast ) wire joins the yellow/white to coil , but am unsure about the other end . if like you say it's further up the loom but still under bonnet that's grate . If it's behind dash i'm not so confident . Car seems to nice to start pulling apart ! The other option is just the 12v from washer until i can sort something permanent or the ballast feed , but then is that what caused the coil to fail in the first place ? I'm not totally worried about performance just being able to rumble around in it reliably .
Hope this all makes sense , I'm starting to fry my brain with it now . Thanks for support .
Cheers stina
 
Hi guys .
while i was composing my last essay ( reply ) i see a couple more of you have replied . Thanks for trying to help . need a bit of time to read through and digest . And my Husband keeps looking over like a lost puppy because i'm not talking to him while i;m doing this ! ( he's a roofer , only interest in motors is how much gear and tools they'll carry )
Thanks for all support , hoping coil turns up soon . Let you know how it goes .
cheers stina
 
Sorry, I was referring to dmcsweeney's offer to check where the other end of the ballast cable is! Yes, taking a liberty with your thread, for which I apologise! :oops:

I had a P6 some years back (tin worm got it! :cry: ), hoping to acquire a 3500S sometime in the future, hence my asking various questions, so I can know what and where to look for improvements, problem solving, etc etc.

Hope you get the car running soon, because quite frankly UK roads without P6's are like Morecambe without Wise, like Fish without Chips, like Dannii Minogue without me... (well, working on rectifying that fault! :p)
 
Chris .
Hi had a quick scan through your reply and think at least i'm on the right track now with regard to the coil . Can do nothing until replacement arrives . Will run it off washer 12v until i'm happy it's reliable , and think of a permanent fix . Until break down it ran and started great with coil fed from original ballast feed , but could this of caused coil to fail ? If it's possible to run the non ballast coil and ignition module from the ballast feed without harming anything i'm more than happy . I'm not trying to create a racing car ,and don't want to cut the loom about more than i have to . However if it's possible this caused the coil to fail i'll have to get it sorted with non ballast feed . Thanks again for info will have a proper read through after work tomorrow .
Darth don't worry about jumping in just wondered if i had written something and not realized , gone totally mad !
Cheers stina
 
Taking the instrument off really isn't difficult. The most difficulty I had was feeding the new wire through the existing grommit on the bulkhead.

There is a metal cover on either end of the instrument pod that covers the fixing screws. The one on the right just springs off, the one on the left is held in place by locknuts on the 2 adjuster knobs for the odometer reset and instrument lights. Pull the knobs off then simply unscrew the locknuts. With the metal covers off, you have access to the screws holding the instrument pod in. The fixings on the left go in from the side, the ones on the right are from the front. There's adjustment on the screws, so it's worth photographing the instrument pod so you have a record of where everything sits for putting it back together. Saves on the trial and error. I removed the plastic cover over the gauges as I found it made the pod easier to remove. 4 screws (the one's with felt washers) hold this on. The instrument pod simply then pulls forwards towards you.

Here's some photos of when I did mine (2200tc)



Here's the end of the ballast wire behind the dash.


If you do decide to take the 12v feed from elsewhere, you can leave the original ballast wire in place, just disconnect it at the other end so it no longer feeds the coil. This wire will always be live when the ignition is on though, so make sure you insulate the cut end.

Tom
 

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Coil sounds much more likely! Try the old coil fed via the ballast with the SBBC module. Then you should have proved what is going on. It should be OK to run like that long term. But there is a theoretical improvement available when the new coil arrives to run that via a new 12V feed.

Well done.

Chris
 
I think there maybe a bit of confusion going on here :?

Stina's car (why I asked for the suffix) has a white wire coming out of the top (unfused) of the fuse box to the coil. This wire, somewhere along its length, has a ballast resistor in it. All she needs to do, is find the wire inside the engine compartment (the fuse box side), cut it there and connect a similar sized wire to it, to feed the coil. This will cut out the ballast resistor and feed the coil with 12V and be a reliable supply from the correct point.

On other P6s, the feed to the coil comes from the back of the tachometer, and may very well have a ballast resistor in line there somewhere, but there is also a ballast resistor behind there for another reason, although I am not sure for what - possibly the gauges.

Sparky has the same wiring as Stinas car, hence I do not know exactly how tacho fed coils work.

Richard
 
quattro said:
I think there maybe a bit of confusion going on here :?

Stina's car (why I asked for the suffix) has a white wire coming out of the top (unfused) of the fuse box to the coil. This wire, somewhere along its length, has a ballast resistor in it. All she needs to do, is find the wire inside the engine compartment (the fuse box side), cut it there and connect a similar sized wire to it, to feed the coil. This will cut out the ballast resistor and feed the coil with 12V and be a reliable supply from the correct point.

On other P6s, the feed to the coil comes from the back of the tachometer, and may very well have a ballast resistor in line there somewhere, but there is also a ballast resistor behind there for another reason, although I am not sure for what - possibly the gauges.

Sparky has the same wiring as Stinas car, hence I do not know exactly how tacho fed coils work.

Richard

I'll second that, as an owner of a '72 car and 2 '73s. I have removed the ballast resistor on both and the looms are totally different from an ignition point of view. The '72 car has a ballast resistor in the cable from the tacho to the coil and the '73 has it on the cable from the fuse box to the coil. As stated I can check the point I connected into the system (where the normal cable joins the ballast) out on saturday if I can get home (though this is in a little doubt following the tragic events in Cork airport this morning :( )
Regards,
Dave
 
Hi all .
Latest installment . I went out to the garage after work this afternoon , ( didn't want to stay out there long , it was a cold and uninviting place on a day like this !) Connected old ballast coil fed by original ballast wire to the first supplied ignition module ( the one the AA guy diagnosed as letting me down last Friday ) and hay ho , it started ! This obviously points to the new supplied coil ( non ballast 12v ) being at fault , replacement on way . when it turns up i would be happy to run it with original ballast feed as this is how it was set up when i bought the car , and it started and ran lovely . However did this set up contribute to coil failure ? I don't see that it did and think it was just a one off , i can understand putting 12v into ballast coil would do it no good , but can't see how the reverse i.e ballast feed into 12v coil can damage anything . but you guys know more than me . Would welcome opinions .
At least i know we've got to the bottom of the problem .
Thanks everyone for support .
Now if your not all totally jared off with me , another thing that's been on my mind . I'm getting a tap tap tap from the top of the motor , rocker box , left hand bank . I'll post history of noise and details on engine page .
Cheers all stina
 
Glad you've got it all running again :D

When you've got all the parts fitted, it's worth setting the ignition timing. The trigger point on the electronic module isn't necessarily the same as that on the points. This could explain why it ran roughly when the points were refitted. Someone on here with a V8 will be able to give you a guide as to what to set it to to run best on modern fuel.

Tom
 
Hello Stina,
Thought I would stick my oar in. I have to say, I don't understand everybody's obsession with doing away with the ballasted supply & I think it's muddying the waters a bit. I've been running an Aldon/Pertronix Ignitor unit (which I believe is very similar to yours) with a standard coil & the standard ballasted supply for 2 years. The car has never run better! The instructions that came with the unit (which I have since lost!) gave an operating voltage range that was well within the capabilities of the standard set up, although I can't remember what the lower limit was.
With that said, it sounds like your getting to the bottom of it. It will all be worth it in the end, once you've had a P6 you're hooked! Good luck.
Roly.
 
Roly said:
Hello Stina,
Thought I would stick my oar in. I have to say, I don't understand everybody's obsession with doing away with the ballasted supply & I think it's muddying the waters a bit. I've been running an Aldon/Pertronix Ignitor unit (which I believe is very similar to yours) with a standard coil & the standard ballasted supply for 2 years. The car has never run better! The instructions that came with the unit (which I have since lost!) gave an operating voltage range that was well within the capabilities of the standard set up, although I can't remember what the lower limit was.
With that said, it sounds like your getting to the bottom of it. It will all be worth it in the end, once you've had a P6 you're hooked! Good luck.
Roly.

whs.jpg


Like Roly, and following the advice from a chap called Marvin Grebow at Pertronix, I too kept the standard ballast setup when I fitted my Ignitor to the V8 and, after a slight hiccup due to that iffy earth, the engine ran beautifully and noticeably smoother through the range than when on points.
 
Hi guys
Yeah it was o.k before , i'm fairly sure it was a one off , non related new coil failure . I'd like to leave it as standard as possible . It's plenty gutsy enough for what i want .
Cheers stina
 
Hi Brian
will look tomorrow pm it's out in garage , and it.s cold dark and scary out there now ! Know it's 12v standard though .
stina
 
dmcsweeney said:
quattro said:
I think there maybe a bit of confusion going on here :?

Stina's car (why I asked for the suffix) has a white wire coming out of the top (unfused) of the fuse box to the coil. This wire, somewhere along its length, has a ballast resistor in it. All she needs to do, is find the wire inside the engine compartment (the fuse box side), cut it there and connect a similar sized wire to it, to feed the coil. This will cut out the ballast resistor and feed the coil with 12V and be a reliable supply from the correct point.

On other P6s, the feed to the coil comes from the back of the tachometer, and may very well have a ballast resistor in line there somewhere, but there is also a ballast resistor behind there for another reason, although I am not sure for what - possibly the gauges.

Sparky has the same wiring as Stinas car, hence I do not know exactly how tacho fed coils work.

Richard

I'll second that, as an owner of a '72 car and 2 '73s. I have removed the ballast resistor on both and the looms are totally different from an ignition point of view. The '72 car has a ballast resistor in the cable from the tacho to the coil and the '73 has it on the cable from the fuse box to the coil. As stated I can check the point I connected into the system (where the normal cable joins the ballast) out on saturday if I can get home (though this is in a little doubt following the tragic events in Cork airport this morning :( )
Regards,
Dave

I think this just underpins the fact that the wiring, especially for the ignition, varied from car to car during the P6's production!
 
I think this just underpins the fact that the wiring, especially for the ignition, varied from car to car during the P6's production!

Very true - I've kept quiet on this because PAE (early v8) is very different... She has a separate visible ballast resistor for a start...
 
vaultsman said:
Roly said:
Hello Stina,
Thought I would stick my oar in. I have to say, I don't understand everybody's obsession with doing away with the ballasted supply & I think it's muddying the waters a bit. I've been running an Aldon/Pertronix Ignitor unit (which I believe is very similar to yours) with a standard coil & the standard ballasted supply for 2 years. The car has never run better! The instructions that came with the unit (which I have since lost!) gave an operating voltage range that was well within the capabilities of the standard set up, although I can't remember what the lower limit was.
With that said, it sounds like your getting to the bottom of it. It will all be worth it in the end, once you've had a P6 you're hooked! Good luck.
Roly.

whs.jpg


Like Roly, and following the advice from a chap called Marvin Grebow at Pertronix, I too kept the standard ballast setup when I fitted my Ignitor to the V8 and, after a slight hiccup due to that iffy earth, the engine ran beautifully and noticeably smoother through the range than when on points.

Well, in fairness to those who want to remove/retire the ballast, I think what they perhaps see is that some people will try to feed the electronic module by taking it off the coil + terminal i.e. feed the module off the ballasted supply. Maybe in practice with some modules that's fine, but maybe not with other modules/kits. What effectively is happening is that the coil will draw current, but so will the module. There's a bit more current being pulled through the ballast, the voltage drop across the ballast is larger, maybe the module and/or coil is then not getting sufficient voltage.

Practice of course defies theory at times, but it cuts both ways; Sometimes things work when they shouldn't, but also things sometimes don't work when they should!
 
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