It Lives!!!!!!

sdibbers

Well-Known Member
So, as some of you already know I have just put my engine back together after boring out from 2000 to 2200CC. My friend Ant took video of the second start up. First start up was at 2am, so no one but me around then. Excuse the grinding gears. The clutch release cylinder was the wrong item fitted by the previous owner's mechanic new one being fitted tomorrow when it arrives.

Anyway, if you fancy a look here's the video:

http://www.youtube.com/watch?v=pYFdeCbWK2k

Cheers,

Steven
 
hi,
sounds great. first time i did it, it is a nerve racking moment, but great when it fires into life and works, makes you feel good.

joseph
 
Great stuff Steven!
Obvoiusly got those bearings then!!
Fantastic feeling when it comes back to life!!
Bri may see it, but he's on hol in the Canaries at the mo,so can enjoy on his return!
 
I'll try and get some video next time I do the drive into work :). On another note I checked the tappets and shim dimensions.

(1) had one of the most terrifying 30 minutes of my life when the top tensioner decided to release and pop out during the operation. Managed to rescue the parts and reassemble but was sweating bullets. My god it was close and by the end of it I felt I could persue a career in OB/GYN.

(2) what in gods name made the rover engineers come up with such a devilish system for checking and adjusting tappets? Had someone been rude to them the morning they were designing that part? Had they not been loved by their mothers in early childhood?

As I was working on the car the UPS truck turned up with the correct slave for the clutch! Guess what I'll be doing tomorrow night?
 
There's a surprise round every corner when you own a classic car! Well done indeed recovering all the bits! An engine out to get the front end apart and sump off would have been immensely frustrating.

I think at the time the bucket and shim arrangement was perceived as very up-market. Normally only to be found on Astons etc. The theory is good - set up at the factory and then forget for life. But it relies on a bullet proof valve and seat design, which unfortunately was not delivered. In the UK Ford showed the way to do it on the Pinto 2ltr with adjustable rockers off the top of the cam, but that was a few years away when Rover finalised the design of their four. Even then Ford forgot to get the surface finishes right and the rockers destroyed the cam in short order and it was left to the aftermarket specialists to design a roller end for the rocker! For Rover, something like this was inevitable once they had decided on an inline run of valves. About the only alternative at the time was an off centre cam location, either in the head or as per Riley in the top of the block.

In todays world you can make a major improvement by using stellite valve seats and getting valves made up in a modern material. Then it really is fit and forget and you can use unleaded as well.

Chris
 
I think the major problem is that the cam is held down by the cylinder head bolts.
If they could avoid this, then the adjustment would have been much more easier!

Demetris
 
I lost the tensioner on my 2.2 into the sump, luckily I had a spare head with one attached so I just fitted that, left the old one floating in the sump, I was worried for a while but it never caused any problems. :?

Has anybody considered a method for converting to hydraulic tappets ? With the direct acting nature of the setup I would have thought it wouldn't be too tricky, just need a hydraulic tappet of the same size and an oil feed, sounds dead easy doesn't it :LOL:
 
I always thought the vauxhall slant four and small block chevy solution rather clever. Using a screw with a inclined plane machined into it that you 'clicked' one turn per thou on the side of the buckets.

Demetrius, I agree. The head/cam bolts does seem a frustrating way doing things.

Anyway, discovered that #2 inlet had only 5thou lash explains the lumpy idle I think.
 
Shims as a means of setting tappets was quite common, Hillman Imps, Triumph Dolomite/Saab are a couple of obvious examples. Saab modified the Triumph engine to take hydraulic tappets later - I wonder if that would be possible with the Rover engine ?
 
Back
Top