Oil Pump Front Cover and Oil Filters

SydneyRoverP6B

Well-Known Member
Staff member
Some engine manufacturers incorporate oil filter bypass valves within the oil pump front cover, while others don’t and in these cases the oil filter itself has a bypass valve built in.

The bypass valve whether it is within the oil pump cover or within the filter is there to prevent the filter, should it become blocked from suffering permanent damage, which could include bloating with possible rupture of the metal canister resulting in massive oil loss or rupture of the rubber seal at the front cover / filter interface. Both of these failures could result in the engine being ruined through bearings running dry etc.

I have been having a look at the oil pump front cover that was on my original 3.5 litre engine, a new cover of exactly the same type (P6B) was fitted to the 4.6 which now powers my Rover.

Oil is drawn up from the sump passing through a gallery within the block before entering the rear of the timing cover and into the oil pump gear chamber. Passing around the gears the oil is then forced under pressure through a rectangular slot located at the front of the oil pump front cover and into the spigot chamber where it meets the filter. Entering through the ring of small holes and pushing aside the rubber anti drain back valve and down through the filter media before returning via the central cylindrical chamber and into the spigot which retains the filter.

Travelling along a single gallery within the front cover, the oil will meet with two ports both on the output side before entering the timing cover again and thence into the engine for distribution. The first port (A) contains the oil pressure switch, which will activate the red instrument light should the pressure at this point fall to 8 to 10psi or less.

The second port (B) contains the oil pressure transmitter which records the pressure of the oil as it leaves the front cover and enters the engine, displaying such on the instrument gauge. The orientation of these two devices can be reversed with no ill effects.

The P6B oil pump front cover also incorporates two pressure relief devices.

(1) A filter bypass valve.
(2) An oil pressure relief valve.

The filter bypass valve located on the input side sits at the base of the spigot in the same plane as the first port. It consists of a spring loaded disk which is normally closed. Should the oil flow into the filter become impaired, either from cold oil or a possible blockage within the filter media, with the subsequent increase in oil pressure at this point exceeding the bypass valve spring pressure, then the valve will open allowing oil to flow unfiltered back into the engine. It does so via the aforementioned port (A).




The oil pressure relief valve is a safety device with the intent to limit maximum oil pressure to 55 or 60psi and is located also on the input side and in parallel with the filter bypass valve. Activation will occur usually from a combination of oil temperature and engine rpm, and when open will allow excess oil to short circuit the filter and the engine, essentially looping in a circle between the spigot chamber and the oil pump gears.

When the engine rpm drops for the given oil pressure, so the pressure relief valve will close. However should the valve remain open as the engine rpm drops, then oil pressure will fall as the volume of oil being moved per unit time will also fall. Oil will keep short circuiting the filter and the engine with pressure on the output side, measured as it would enter the engine falling essentially to zero. Unless the engine is switched off very quickly, permanent damage may result.


Since 1986 I have used a variety of oil filters on my P6B, including Unipart GFE 145, JRA branded RTC 3186, Coopers Z15A and Pennzoil PZ-2.
Other filters to name but two that I have not used that are suitable for the P6B are Fram PH25 and Wix 51069. All of these filters have anti drain back valves (the rubber flap beneath the ring of entry holes on the filter face) but none have inbuilt bypass valves.

A filter with an inbuilt pressure bypass valve by inspection will have either a small hole at the far end of the filter when looking into the large threaded centre hole and / or a coil spring visible at the far end within the same threaded hole.

Such a device is activated when the pressure gradient measured across the filter from point of entry to exit exceeds a pre set figure, usually 8 to 11psi in the case of filters designed to meet the requirements of later oil pump front covers for the Rover V8.
I cannot say if these include the SD1 but certainly Land and Range Rovers of all capacities from circa 1975 till 2004.

D1000022.jpg

Oil pump front cover with spigot in the centre, bypass valve on the left and meshed entry to pressure relief valve above.

D1000021.jpg

Ports A and B right to left.

D1000023.jpg

Cover base with pressure relief valve closed.

D1000024.jpg

Pressure relief valve open with spring removed. The rectangular slot at the bottom is the entry point for oil into the spigot chamber, while the larger hole on the top left is the exit point for oil returning to the engine via the timing cover. The gears spin against the front cover, cushioned by a bed of oil residing in the cavities beneath them.

D1000026.jpg

Timing cover with oil pump gears removed from gear chamber. Oil enters the gear chamber via the slot on the right at the base of the gear chamber and exits via the hole at the front then up through the rectangular slot and into the oil pump front cover.

Ron.
 
I noticed the purolator (I think that was right) brand of filter next to the ryco filters at my local supercheapauto store and wondered if you have come across them, I don't know if they do one for rovers as they only had a limited selection of the popular sizes but the blurb on the box says they have more pleats in them and filter out more particulates than other filters, I think they are an american brand but I didn't notice where they were actually made (will check next time). ps, do you know what the ryco filter number is as I ditched mine before making a note of it, silly me...
thanks in advance,

Regards,
 
Hello Scott,

The Ryco Z160 fits. It is quite a small filter in overall size, smaller than all of the others that I listed. Ryco used to make another filter (don't know if they still do) which would also fit. I know because a friend of mine would use them on his P6B, but it was much longer than all of the other filters listed.

Ron.
 
I have always used the Ryko Z30 or Valvoline Vo2, as these were the type fitted to the car when I bought it. It is a large filter extensively used by Holden and was fitted to my HQ. It is about 150mm long and it is impossible to fill it with oil and then attach it to the engine as you have to turn it on its side to manoever it into position (as I learnt the hard way).
 
Well, I was in my local motor factor and was going to buy a ryco Z160 (@AUS$13) and noticed the Purolator (PL14006) PureONE brand was AUS$4.00, I had used one before on another vehicle. It is made in USA and was probably cheap because there was not a very large range compared to ryco brand (so were probably not moving stock fast) The blurb on the packet claims "Micronic Filtration" "98% multi pass eficiency" (whatever that means), Silicone anti drainback valve, PTFE treated sealing gasket, "Top ranked in SAE tests at keeping your oil pure" actually it was the $4.00 price that won me. If it works ok I'll go and clean out the rest of their stock before they put the price up because of demand (if they haven't done that already!!)
 
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